Senior Powder Metallurgy Process Engineer

Job Description

• Lead end-to-end optimization of iron powder processing: powder selection/spec, blending, binder/lubricant strategy, compaction (uniaxial/CIP), debinding/dewaxing, and sintering (time/temperature/atmosphere).
• Engineer porosity, tortuosity, and conductivity to meet anode performance and cost targets.
• Design and run structured experiments (DoE), analyze results (SPC/Minitab/Python/Excel), and lock parameters into robust work instructions.
• Qualify and scale processes from lab to pilot/production (yield, Cpk, cycle time), partnering with Manufacturing and Quality.
• Specify and optimize equipment: presses, tooling, furnaces (belt/tube/vacuum), gas-handling and safety systems.
• Implement quality controls and metrology: density/porosity (Archimedes/pycnometry/porosimetry), microstructure (SEM/EDS), phase analysis (XRD), mechanical tests (hardness/compression).
• Collaborate with electrochemistry colleagues on build/measure/learn loops; translate cell feedback into process changes.
• Drive supplier engagement and incoming material specs for iron powders, pore formers, additives, and lubricants.
• Author SOPs, PFMEAs, and control plans; train technicians and operators.

Your profile

• 5+ years industrial powder metallurgy experience (press-and-sinter metals; iron/steel experience strongly preferred).
• Hands-on mastery of compaction, debinding, and sintering under controlled atmospheres (H₂/N₂/inert/vacuum); understanding of furnace design and thermochemical reactions.
• Track record improving yield, uniformity, and throughput using DoE and data-driven methods.
• Experience tuning porosity and microstructure via powder PSD, green density, additives, and thermal profiles.
• Practical knowledge of safety for metal powders (combustible dust, gas handling).
• Clear documentation and cross-functional communication skills.

Bonus Skills:
• Exposure to electrochemical systems: assembling coin/pouch/cell fixtures, basic galvanostatic cycling/EIS, interpreting cell data.
• Scale-up in a regulated environment (ISO 9001/IATF 16949/AS9100).
• CIP/HIP, roll compaction, or powder tape/laminate experience.
• Scripting/data tools (Python/R/Matlab), Minitab, or MES/ERP familiarity.

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About us

Do you want to create a better world by accelerating the energy transition? Does your heart skip a beat to work on a disruptive energy storage technology? Would you like to be a part of a fun and dynamic start-up environment? Then we are looking for you!
Ore Energy is a young academic spin-out from TU Delft with fast growth trajectory ahead. We are founded officially in 2022 with one goal in mind: to help transition the world to green energy by enabling tomorrow's zero-carbon electric system. That is why, we are developing a revolutionary long-term energy storage technology out of very cost-effective and environmentally friendly materials. We truly believe that the best way to develop technology is to assemble and support a team of dedicated professionals who are passionate about the scientific process of discovery and who enjoy working on challenging problems every day.

At Ore Energy B.V., we are committed to fostering an inclusive and diverse workplace where every individual has the opportunity to thrive. We believe that diversity of thought, background, and experience drives innovation and success.Are you unsure if you meet all the requirements? Please do apply, we’d love to hear from you! Your unique perspective and skills could be exactly what we’re looking for.